Evenflo’s Gold Revolve360 Slim and Revolve360 Slim Car Seat Choking Lawsuit Lawyers

Parents Warned as Federal Safety Notice Identifies Foam Headrest Pieces in Evenflo Revolve360 Slim Models That Could Endanger Children

Parents trust car seats to be one of the most reliable pieces of safety equipment in their homes and vehicles. They are designed to protect infants and toddlers in the event of a crash, and families rely on them every day. That is why a recall involving over 324,000 Evenflo car seats is raising deep concerns nationwide.

According to the National Highway Traffic Safety Administration (NHTSA), specific models of Evenflo Gold Revolve360 Slim and Revolve360 Slim car seats contain foam material in the headrest that can become dislodged. Children seated in these models may be able to reach behind the cushion, remove the foam, and place it in their mouths. While the foam itself is non-toxic, it poses a serious choking hazard.

This large-scale recall impacts consumers across the United States and Canada. For parents, caregivers, and guardians, the news underscores the importance of checking car seat models immediately and understanding the potential risks. For families who believe their children may have been harmed, legal rights may also come into play.

Details of the Evenflo Car Seat Recall

The recall affects Evenflo’s Gold Revolve360 Slim and Revolve360 Slim models with model numbers beginning with 3681. These car seats were sold widely across the United States and Canada, both online and in major retail outlets.

NHTSA’s recall notice emphasized that the problem arises when children seated in these car seats are able to pick or dislodge the foam in the headrest area. If the foam is removed and placed in the child’s mouth, there is a risk of choking — one of the most immediate and dangerous threats to young children.

Evenflo has stated that while the foam is not toxic, the physical hazard it presents requires corrective action. Notification letters will be sent to registered owners by the end of October, and free repair kits will be shipped beginning in November. These kits are intended to secure the foam and prevent children from accessing it.

Why Choking Hazards Are So Dangerous for Children

Choking is one of the leading causes of injury and death in children under the age of three. Their smaller airways and natural tendency to explore objects with their mouths put them at much higher risk than older children or adults. Even a small piece of foam can block airflow, leading to suffocation within minutes if not addressed.

Medical professionals warn that even brief interruptions in oxygen supply can cause brain damage, seizures, or death. For this reason, choking hazards are among the most serious product safety issues when it comes to items marketed for children.

The fact that this hazard is associated with a car seat is a product that is supposed to keep children safe, this makes the recall particularly alarming.

What Parents Should Do if They Own an Affected Car Seat

Evenflo has advised that parents can continue to use the recalled car seats until the repair kits arrive, provided they exercise caution. However, parents should:

• Check the model number on their car seat to confirm whether it begins with 3681.
• Inspect the headrest area for loose foam or areas where a child could pull material free.
• Closely monitor children during use to ensure they do not reach into the cushion.
• Register the product online or with Evenflo if they have not already done so, to ensure they receive recall notifications and the free repair kit.

While the company has stated that the seats can remain in use, many parents may understandably feel uneasy about continuing to place their children in a product known to have a hazard. Families may wish to use an alternative car seat until the repair kit is installed.

Legal Implications of the Recall

Product recalls of this scale raise important legal questions. Manufacturers have a duty to ensure that products marketed for children are safe for their intended use. When products fail and pose risks such as choking hazards, families may have grounds for legal claims.

Possible claims may include:

• Product Liability: Holding Evenflo accountable if the design or manufacturing of the car seat created an unreasonable danger.
• Failure to Warn: Alleging that Evenflo did not adequately warn consumers about the hazard in a timely manner.
• Injury Claims: If a child suffered harm because of the recalled car seat, parents may seek compensation for medical expenses, pain and suffering, and emotional distress.

While Evenflo is providing repair kits, this action does not shield the company from liability if children have already been injured by the defective design.

Why Car Seat Recalls Matter

Car seats are one of the most frequently recalled categories of children’s products. The reason is simple: they are complex safety devices that undergo heavy daily use. Small defects can have outsized consequences.

Past recalls have involved faulty harnesses, flammable materials, and structural weaknesses. Each case serves as a reminder that consumer safety vigilance is critical. Parents should register all car seats with the manufacturer to ensure they receive timely alerts. Checking the NHTSA database regularly can also provide updates on whether a child’s seat is subject to any active recalls.

Protecting Families Through Legal Action

Families who experience harm from defective products should not bear the financial and emotional costs alone. Legal action not only provides compensation but also pressures manufacturers to improve safety standards.

In a case like the Evenflo recall, legal action may secure damages for:

• Emergency room visits and hospital bills.
• Long-term medical treatment for complications.
• Psychological trauma for both children and parents.
• Loss of income if parents miss work to care for an injured child.

For families who tragically lose a child to a choking hazard, wrongful death claims may also be available. These cases can help families recover funeral costs and provide financial stability in the aftermath of a devastating loss.

FAQs About the Evenflo Car Seat Recall

• Which Evenflo car seats are part of the recall?  The recall applies to Evenflo Gold Revolve360 Slim and Revolve360 Slim car seats with model numbers beginning with 3681. These seats were sold across the U.S. and Canada.
• What is the hazard?  Foam in the headrest may become dislodged if children reach behind the cushion. If placed in the child’s mouth, the foam presents a choking hazard.
• Is the foam toxic?  No. The foam material is non-toxic. However, the choking risk is significant, especially for young children.
• Can parents keep using the car seat?  Evenflo has stated that the seats may continue to be used until the repair kit arrives, but parents should exercise extreme caution and closely monitor their children during use.
• When will repair kits be available?  Evenflo will begin shipping free repair kits in November 2025. Notification letters are expected to be mailed to owners by October 31, 2025.
• What should I do if my child was injured?  Seek medical care immediately. If choking occurred or you suspect the foam caused injury, keep medical documentation and consider consulting with a law firm to evaluate your legal rights.
• Can I file a lawsuit against Evenflo?  Yes. If this defect harmed your child, you may have grounds for a product liability lawsuit. Compensation can include medical expenses, pain and suffering, and other related costs.

Contact Parker Waichman LLP For A Free Case Review

If your child was injured due to the recalled Evenflo car seat, you may be entitled to significant compensation. Parker Waichman LLP is a national personal injury law firm dedicated to protecting families from dangerous products. Our attorneys are actively investigating claims related to the Evenflo Gold Revolve360 Slim recall.

Call 1-800-YOUR-LAWYER (1-800-968-7529) today for a free consultation. We will review your case, explain your options, and fight to hold Evenflo accountable for placing children at risk. Regardless of your location or where your injury occurred, our nationwide product injury law firm is ready to assist you.