Over 350,000 Curling Irons Sold at Ulta, Amazon, Sephora, and Other Major Retailers Pose Burn Risk Due to Barrel Detachment

A new safety alert issued by the U.S. Consumer Product Safety Commission (CPSC) has brought national attention to a recall involving more than 350,000 Bio Ionic One-Inch Long Barrel Curling Irons. These devices, sold widely at Ulta Beauty, Amazon, Sephora, Nordstrom, and other beauty retailers, are being pulled from shelves after reports that the curling iron’s heated barrel can detach mid-use, causing burn injuries.

According to the CPSC, 258 incidents of barrel detachment have already been reported, including six confirmed cases of burn injuries. While the manufacturer, J & D Brush Co., has launched a recall and is offering replacements, many consumers may have already been injured before learning of the risk.

The affected curling irons were sold from August 2022 through July 2024 and retailed for approximately $165. Consumers in both the U.S. and Canada may have been exposed to this defect.

Understanding the Product Defect and Injury Risk

The defect involves the heated barrel of the curling iron snapping off or detaching during use. As users apply the device to hair, the separation can occur suddenly, exposing the skin to high temperatures without warning. This failure transforms a typical styling tool into a serious safety hazard.

According to CPSC reports, the issue stems from a mechanical flaw in the curling iron’s construction, potentially involving the joint between the handle and the barrel. Once detached, the barrel remains dangerously hot and can fall onto the user’s face, neck, shoulders, arms, or hands leading to thermal burns, skin blistering, and scarring.

Most burn injuries reported so far have been classified as first- or second-degree, but there is growing concern that more serious injuries could go unreported. Users with slower reaction times, disabilities, or children using the curling iron unsupervised may be at even greater risk.

Which Curling Irons Are Included in the Recall?

The recall specifically targets the Bio Ionic One-Inch Long Barrel Curling Iron, model number LXT-CL-1.0, with date codes between 0722 and 1223.

Key details:

  • Model Number Location: Found on the rating label located on the handle of the curling iron.
  • Date Code Location: Engraved on the metal prongs of the power plug in MMYY format.

Retailers who sold the product include:

  • Amazon
  • Ulta Beauty
  • Sephora
  • Nordstrom
  • SalonCentric
  • BioIonic.com
  • Various beauty supply stores and salons nationwide

The recall also affects roughly 3,000 units sold in Canada, expanding its impact across North America.

Consumer Instructions and Recall Procedure

Consumers are instructed to immediately stop using the recalled curling irons to prevent further injury. Bio Ionic is offering a free replacement for affected units, but users must follow a specific process:

  1. Cut off the power plug from the curling iron.
  2. Register the device with Bio Ionic using the recall page on their website.
  3. Return the plug using the prepaid shipping label provided by the company.
  4. Receive a replacement unit once the plug has been received.

While this replacement process may offer a resolution, it does not compensate consumers who were already injured. For individuals who suffered burns or other harm, the question now becomes whether legal action is possible.

Can Victims File a Lawsuit for Curling Iron Injuries?

Victims injured by the defective Bio Ionic curling irons may have grounds to file a product liability lawsuit. When a product poses a safety hazard during normal use and causes physical harm, manufacturers, distributors, and retailers may be held legally accountable.

Legal claims may involve:

  • Design Defect: If the structure of the curling iron made failure likely.
  • Manufacturing Defect: If certain batches were assembled improperly.
  • Failure to Warn: If adequate warnings about the defect were not issued in time to prevent injury.

Burn injuries can be painful, disfiguring, and emotionally distressing—especially if they involve visible areas such as the face, neck, or hands. A personal injury lawsuit may allow victims to seek compensation for medical bills, lost income, emotional suffering, and scarring or disfigurement.

Understanding Burn Injury Claims

Burn injuries are classified by severity, and each level may warrant different levels of compensation:

  • First-Degree Burns: Affect the outer layer of skin, causing redness and pain.
  • Second-Degree Burns: Damage deeper skin layers, often cause blistering and require longer healing time.
  • Third-Degree Burns: Penetrate deep tissues, may require skin grafts and long-term care.

The Bio Ionic curling iron has been associated primarily with first- and second-degree burns, but any incident involving hot metal coming into contact with the skin can result in long-lasting effects, especially for individuals with sensitive skin or preexisting conditions.

Victims should document their injuries with photographs and medical records. These records will be critical for evaluating the extent of harm and the financial impact of the injury.

Why It’s Important to Take Legal Action

Many victims of consumer product injuries do not initially consider a lawsuit. However, holding companies accountable serves multiple purposes:

  • Compensation: Injured consumers may need help covering medical bills or lost wages.
  • Accountability: Legal claims force manufacturers to improve safety standards.
  • Prevention: Public awareness and legal consequences can prevent future injuries.

In cases like this, where the product has already been recalled, a lawsuit may also reveal how long the company knew about the problem and whether earlier intervention could have reduced the number of injuries.

Bio Ionic Curling Iron Injury Lawsuit FAQs

Which curling irons are part of the recall?

The Bio Ionic One-Inch Long Barrel Curling Iron, model number LXT-CL-1.0, with date codes 0722 through 1223, is the subject of the recall. These devices were sold between August 2022 and July 2024.

What injury risk does the curling iron pose?

The defect causes the heated barrel to detach unexpectedly during use, potentially causing thermal burns to the face, neck, hands, or scalp.

How many injuries have been reported?

As of October 2025, there have been 258 reports of barrel detachment and six confirmed burn injuries, though more may be unreported.

Can I sue if I was burned by the curling iron?

Yes. If you suffered a burn or other injury from the recalled curling iron, you may be eligible to file a product liability lawsuit for compensation.

What type of compensation is available?

You may be entitled to recover damages for medical treatment, lost income, pain and suffering, and any permanent scarring or disfigurement.

Do I need to return the curling iron to file a claim?

No. Even if you’ve already returned the curling iron through the recall process, you can still pursue a lawsuit if you were injured before the recall.

Is there a time limit to file a claim?

Yes. Each state has its own statute of limitations for product liability claims. It’s important to speak with a lawyer promptly to protect your rights.

What should I do if I’ve been injured?

Seek medical attention immediately. Take photos of your injury, retain your purchase records, and contact an attorney to discuss your legal options.

Contact Parker Waichman LLP For A Free Case Review

If you suffered a burn or injury while using a recalled Bio Ionic curling iron, you may be entitled to compensation. Parker Waichman LLP is a national personal injury law firm currently investigating claims related to this dangerous product defect. Our legal team is helping victims across the country protect their rights and seek financial recovery for their injuries.

Call 1-800-YOUR-LAWYER (1-800-968-7529) now for a free and confidential consultation. Don’t wait. Your health and your rights matter. Regardless of your location or where your injury occurred, our nationwide product injury law firm is ready to assist you.

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